With over 20 years of experience in the aftermarket wheel industry, we’ve encountered a lot of misleading and confusing information. Today, we’re here to clear up some of the most common industry marketing terms.
In this article, we’ll explain the available manufacturing processes such as flow formed, flow forged, and rotary forged, defining these terms, and discussing why they matter.
Introduction to Wheel Manufacturing Terms
When it comes to wheel manufacturing, three primary techniques dominate the industry: flow-formed, forged, and low-pressure cast. Additionally, several marketing terms often create confusion. These include flow formed, flow forged, rotary forged, and spun forged wheels.
Main Techniques:
Flow Formed Wheels:
Flow forming involves shaping the wheel’s barrel under high pressure after casting. This process increases strength and reduces weight.
Forged Wheels:
Forging involves compressing a solid piece of aluminum into the shape of a wheel. This results in a solid and lightweight wheel.
Cast Wheels:
Casting involves pouring molten aluminum into a mold to create the wheel. This is the most common and cost-effective manufacturing method.
Marketing Terms:
Flow Forged:
This term can be misleading as it combines elements of both flow forming and forging. Check the specifics from the manufacturer. – For this one, let’s word it similar to how Rotary Forged & Spun forged are written. We can just at “other terms used are Rotary Forged & Spun Forged” at the end. Let me know if you want me to write the sentence.
Rotary Forged:
Similar to flow forming, this process involves shaping the wheel under high pressure while spinning. It’s designed to enhance strength and reduce weight.
Spun Forged:
Another term similar to flow forming and rotary forged, emphasizes the process of shaping under pressure.
Why You Should Care About Wheel Manufacturing Techniques
You might love the style and look of a particular wheel and have no extreme plans for your vehicle. If it fits your budget, that’s great. However, understanding why wheel manufacturing techniques matter can impact your choice based on your driving needs.
Cost:
Cast Wheels:
- Typically cheaper, making them accessible for budget-conscious buyers.
- Heavier is not the best option for performance.
Strength and Weight:
Flow Formed Wheels:
- More robust and lighter than cast wheels, offering a better balance between cost and performance.
Forged Wheels:
- The strongest and lightest option, providing superior performance but at a much higher price point.
Performance:
Cast Wheels:
- Suitable for everyday driving but may not be suitable for racing or track use.
Flow Formed Wheels:
- Offer improved handling and acceleration compared to cast wheels.
- Ideal for moderate-performance applications.
Forged Wheels:
- Provide the best handling, acceleration, and braking due to their superior strength and reduced weight.
- Perfect for high-performance and track use.
Conclusion:
Understanding the differences between flow-formed, forged, and cast wheels and marketing terms like flow-forged, rotary forged, and spun forged is crucial for making informed decisions about your vehicle’s wheels. Each manufacturing technique offers distinct benefits and drawbacks in terms of cost, strength, weight, and performance.
Key Takeaways:
Flow Formed Wheels:
- Offer a balance between cost and performance, being stronger and lighter than cast wheels.
Forged Wheels:
- Provides superior strength and reduced weight, ideal for high-performance applications.
Cast Wheels:
- More affordable but heavier and more suitable for everyday driving.
By understanding these differences, you can choose the right wheels that fit your budget and driving needs, ultimately enhancing your vehicle’s performance and safety. Make sure to verify the specifics of any marketing terms used by manufacturers to ensure you are getting the quality and performance you expect.
For further information and expert advice on choosing the right wheels for your car or truck, contact us today.